Microwave Food Vacuum Drying Equipment
Tunnel microwaved dryer is a such dryer which is used of microwave to reduce the raw material. Unlike other external heating drying, tunnel microwave dryer can dry the raw material from internal and external at the same time.
Description
Production line to describe
core Filling Snack Puffed Leisure Food production line can do the works of raw materials preparation, extrusion, core filing, shaping, cutting,coating and flavoring at a time, which is high automation degree. This production line has the advantages of more machines choice, flexible and diverse configurations, wide range of raw materials application, numerous in products variety and easy operation. It can make the puffed food,such as core flling snack food, filling biscuit, nutrition breakfast, corn flakes etc. After being puffed, the products are crispy, easy to digest and unique taste. They are the perfect leisure food for consumers.
It has obvious advantages in extend the shelf life of food, preserved food’s original flavor and nutritional ingredients, keep the physiological activity of raw materials, the functional health food, improve the added value of agricultural and sideline products and so on. On the one hand,it can effectively keep the material shape, colour and lustre, nutritional composition and aroma is unchanged, and these features, for health care products production is particularly important;On the other hand,it can greatly save energy.
Under the condition of vacuum, low evaporation temperature of the water, realized the low temperature drying, intact to keep the processing material is original color, aroma, taste and nutrition, avoid the active ingredient of the oxidation in the material, products after good water; Microwaves penetrate to material internal, slewing system driver material do rotary motion, make the material is heated more evenly, dry faster, its running cost is much lower than freeze-drying and infrared drying, saving energy and reducing consumption, health, environmental protection; Make full use of microwave heating material inside and outside temperature difference is small, both the advantage of the characteristics of the vacuum drying, and solves the heat conduction problems in a vacuum, greatly improving the drying efficiency and product quality. According to data shows, at home and abroad to material heating by microwave equipment, its speed and efficiency is 4 ~ 20 times as high as that of the conventional heating method.
Puffed Corn Snacks Food Production Line from feeding materials,extruding,drying,oil spraying,cooling to packaging are finished once time automatic.We fill the gap of the first-class food produced with extruded & infated technology.This processing line can produce all kind of inflating foodstuffs,rice bread,core snacks,crackers,gruels,breakfast cereals,and baby food and so on.The raw materials can be maize,rice or wheat flour,etc. Product shape can be customized according to customer requirements.
This process line uses double screw extruding technique to replace the traditional steam boiling process.It includes mixing extruding, shaping,frying and flavoring process,no needing boiler,with simple process,high efficiency and little pollution. The raw materials can be rice powder,corn powder, wheat flour individually or their mixture.Only by changing the moulds, shaping or cutting machine, the shapes can be various,like sticks,square sheet rib chips,diamond chips, wavy chips, pillow shapes and bugles etc. The taste is savory and not greasy.
Main Features of Microwave Dryer
1. High microwave heating speed: directly heat on the internal and external of material at the same time, do not need to preheat. While there must be a preheating process in the traditional production
2. Heating evenly: microwave drying is completed through electromagnetic waves produced by magnetron. The internal and external of material will be heated at the same time , no leaf scald , focal side, fragment and etc.
3. Less nutrition loss: material just stay in the microwave heating box for a short time, and do not need air and steam to conduct heat, therefore can maximize keep nutrients in the material.
4. Sterilization and alcoholization: there will be probably second pollution to the material during making process. This microwave drying equipment also have sterilizing and alcoholizing function.
5. Reduce the labor intensity, improve work efficiency: this equipment could finish feeding and baiting automatically. The operator simply press the button, monitor equipment operation condition and degree of killing out. The whole production only takes 1-2 people. While the traditonal takes 5 to 6 people.
Puffed grain snacks have been made for centuries with the simplest methods like popping popcorn. Modern puffed grains are often created using high temperature, pressure, or extrusion.
Products such as certain pastas, many breakfast cereals, premade cookie dough, some french fries, certain baby foods, dry or semi-moist pet food and ready-to-eat snacks are mostly manufactured by extrusion. It is also used to produce modified starch, and to pelletize animal feed.
Generally, high-temperature extrusion is used for the manufacture of ready-to-eat snacks. The processed products have low moisture and hence considerably higher shelf life, and provide variety and convenience to consumers.
1.1.Twin screw extruder
(puff snack extruding line)
1.The main extruder adopts frequency speed controlling with high automation.
2.The screws are made of the stainless steel and special craft, which has the advantage of durable usage, high pressure,and longer life.
3.The forced lubrication system ,which can guarantee the equipment transmission life longer.
4.Auto-temperature control system and self-cleaning ,which makes it more convenient.
5.It has the widest range of applications and can produce different products with different equipment and models
2.2.Multi-function dryer
1.We have four types of dryers, which includes fuel ovens, gas ovens, electric ovens, and high temperature inflated ovens (used to produce corn flakes).
2.Dryer is compact, has small dry area and a largesuperficial area. It also features small scale of heat elimination and high thermal effciency.
3.Mesh belt conveyors and thermal insulation boards all use stainless steel material, making the equipment clean and sanitary.
Features:
1.Dryer is compact, has small dry area and a large superficial area.It features small scale of heat elimination &high thermal efficiency
2.Mesh belt conveyors and thermal insulation boards all use stainless steel material, making the equipment clean and sanitary.
3.The speed of mesh belt conveyor is adjustable.The drying period for food in the oven can be adjusted.
4.The automatic temperature control system makes it possible to set the temperature according to your needs.
5.Tunnel-type Microwave Drying Machine is made of high-quality 304# stainless steel.Fully meet with medicine machinery requirements.
6.Low-temperature drying and sterilization,which can keep original flavor and good color sense.
7.Penetration:Tunnel-type Microwave Drying Machine adopts radiation way to transfer energy and it heat wholly without any medium.
8.Heating evenly:microwave heating is in and outside of the material at the same time,the temperature difference is very small in and outside of the material.So it is more evenly when drying materials,and the heating efficiency is greatly increased.
9.Quickly and saving energy.
Product Parameters
Certificate
Product Transportation
We can help you to find a variety of transport options. The main part can be shipped in containers, and the accessories can be shipped by air.
FAQ
Q: Are you a factory or a trading company?
A: We are a factory who manufacture the machines by ourselves.
Q: What is the delivery time?
A: Normally will be 30 days after getting deposit or original LC.
Q: What is the maintenance period? What kinds of after-sale service do you support?
A: 1 year after delivery. We supply telephone after-sale service, video service and e-mail service. If can not deal with the problem, our tech-staff will go abroad to service.
Q:What is the payment terms?
A:a.T/T(30% deposit, 70% before delivery in FOB or 70% paid against copy of B/L in CFR)
b. 100% irrevocable L/C at sight.
Q: Can we visit your factory?
A: Welcome to visit us! Everyday we have customers from different countries. By now, we have exported to more than 50 countries customer.
About Shine
Shandong Shine Machinery Co.,Ltd has more than 100 employees. The company’s headquarters is located in Gaotang Industrial Park, a beautiful water city in the north of the river, and the production plant covers a total area of 100 mu. The company specializes in the production of wood veneer dryers, bridge formwork, automated livestock and poultry breeding equipment, special equipment for the production of construction materials, etc. With the advantages of many years of research and development, production, service and production capacity, the company has always been in the leading position in the same industry. Shine Machinery provides high performance, high quality products and one-stop service for customers, and can tailor different products to meet the needs of customers in different situations and provide customers with fast and optimized system solutions.
The company is far-sighted and implements a modern enterprise management system, making use of new sales concepts and service systems. With an annual investment of 20 million in scientific research, the company joins forces with various industrial universities in China to study the application of high-end technology, so that the various products of shine Intelligence are always at the forefront of technology in the industry. The company is very strict about the quality of its products, and every piece of equipment it produces meets the ISO9001 quality management system certification. The company has large CNC gantry milling machine, data flame cutting machine, plane mill, universal milling machine, vertical and horizontal sawing machine and other large production equipment, the introduction of foreign advanced technology, so that “Shine” equipment with reasonable design, reliable performance, high quality, low energy consumption, easy to operate, high output and many other advantages. The company’s products have won the praise of our customers for their high precision and high cost performance.
